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Electronic Stability Control - Part Three

We test the world's first aftermarket stability control system adjuster!

Word by Michael Knowling, Pix by Julian Edgar

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At a glance...

  • Final of three-part series
  • World first - an aftermarket stability control adjuster
  • In-cabin adjustable handling for your car
  • We drive it!
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Here it is – a world first!

Australian handling and suspension gurus, Whiteline, is the first company in the world to develop an aftermarket controller for factory stability control systems. This groundbreaking product puts another world of handling control literally at your fingertips. You want to change the action of the stability control system? Just turn a knob...

Jim Gurieff, the head of Whiteline, says it’s no longer enough to focus on traditional suspension modifications (such as springs and swaybars) to deliver true high-performance handling. Sure, you can whack on new suspension bits but, until now, there’s been no way to override the strategy of factory stability control systems. The limits of oversteer and understeer have already been defined by the control system.

But all that has now changed.

The Whiteline Handling Bias Modifier

Click for larger image

The prototype Whiteline Handling Bias Modifier (note - that name is yet to be confirmed) is the product of two years development by the team at Whiteline and a qualified electronics engineer. The prototype unit has been developed exclusively for the Holden Astra Turbo. This might seem like an over-investment in a car that sold relatively poorly in Australia, but Jim sees it as an investment in the future – by ‘cracking’ the Astra Turbo system, he can now turn his attention to other vehicles equipped with Bosch stability control systems. He has also built a greater understanding of how to tackle non-Bosch control systems.

Understandably, Whiteline don’t want to divulge the nitty-gritty tech details but we can tell you their HBM operates on the principle of intercepting and changing electrical signals related to the stability control system. This might sound easy, but the Astra Turbo (like many other cars with stability control) uses CAN bus communication which makes intercepting much more difficult. A lot of effort went into refining the unit so that it wouldn’t cause error codes in the factory system.

Click for larger image

There are two primary control knobs on the prototype HBM module – the left knob adjusts “bias” while the right knob adjusts “magnitude”. The bias knob controls the vehicle’s balance toward understeer of oversteer. The default position for the bias knob is 50 percent and by turning it up you’ll trick the stability control into adopting an oversteer bias. In essence, the magnitude knob controls the strength of the stability control system. The default position for the magnitude knob is 100 percent and by turning it down you’ll reduce the severity of stability control operation and cause the system to be later in its intervention. So, put simply, one knob controls handling balance and the other controls the power of the stability control system.

Click for larger image

Whiteline purchased an Astra Turbo largely for the purpose of developing a stability control adjuster but, in addition, there is a range of suspension upgrade components available. At the time we drove the car it was equipped with the Whiteline Works package. This comprises front and rear swaybars (adjustable at the rear), front camber bolts and castor kit, rear camber and toe adjustment kit, lowered springs and adjustable dampers. So, without making any adjustments to the stability control system, the car already handled better than a stocker.

On the Road

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Driven with the two knobs at their default positions (the bias knob set to 50 percent and the magnitude knob at 100 percent) the stability control system performs like standard. In this factory calibration the stability control intervens quite early – individual brakes are applied to help limit understeer when pushed but it’s still far from neutral. In no conditions can the car be provoked into oversteer.

From its default setting, the HBM can be adjusted to give your desired handling characteristics.

Our preference was to turn down the magnitude dial to give later and less severe stability control intervention. On the road, we found this gave the best combination of speed, stability and control.

But what about the bias adjustment knob – the knob designed to give oversteer/understeer control?

Click for larger image

Well, interestingly, we found the bias knob is best left near its default setting. By turning up the bias knob, the stability control system will apply the brake to the inside front wheel through corners to help induce oversteer. And surely that’s a good thing, isn’t it?

Well, this is where the water gets a bit muddy.

From one perspective, the ability to dial-up stability control induced oversteer in a car that’s a natural understeerer equates to more neutrally balanced handling. But there’s more to it than that. The type of oversteer induced by the stability control system is different to the oversteer you’ll normally experience. The stability control induced oversteer arrives in a series of wheel-specific brake applications which are at the discretion of the control system and are not smooth or progressive. In fact, when circling a largish roundabout at full-bore, the oversteer motion arrives in a series of small lurches. In response to this, Jim points out that a lot of testing was performed at Wakefield racetrack where small bias adjustments gave no lurching problems through faster, flowing corners.

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From our perspective, the concept of using the HBM to alter the vehicle’s oversteer/understeer balance is not the best approach – your desired handling balance will come tied to those small lurches that are unavoidable when using on-off-on-off brake application. You can never achieve smooth handling. In our opinion, a better approach is to combine the HBM with some extreme suspension mods. For example, bolt on what would normally be considered an overly stiff rear swaybar to help promote ‘natural’ oversteer and use the HBM to set a safe oversteer limit. In other words, use the stability control system primarily as a safety net when things get out of control - eg when that big rear bar causes a sudden throtle lif-off oversteer moment on a wet road.

Final Development, Installation and Price

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Jim from Whiteline says it will be late 2006 before the HBM will be made available to the public. Suitable enclosures are yet to be sourced and there are some important decisions to be made regarding how much control will be placed in the hands of the user. At this stage, Whiteline is considering releasing two different versions of the controller. Whatever eventuates, Jim insists the unit will cost well under AUD$1000 – and that’s a bargain!

Once released, it is expected that installation will be available at selected Whiteline dealers.

Contact:

Whiteline Suspension +61 2 9603 0111

www.whiteline.com.au

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